Manufacturing Process Engineering & Management
Friday, July 04, 2008

Papers & Case Studies

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Manufacturing Process Management

Learn more about MPM (Manufacturing Process Management) and where it fits. MPM basically is between the technologies of Product Design (CAD/CAM/PDM that define What products are made) and the technologies of Product Scheduling (MRP/ERP/MES that define When products are made).  With MPM, Industrial, Manufacturing and Process Engineers define How products are made by taking product engineering BOM’s (Bills of Material) and defining process sequence, time and resource requirement information.  In addition they evaluate processes for safety (ergonomics), create and distribute shop floor work instructions, identify quality issues (FMEA’s) and quality validation/error-proofing procedures (Control Plans), and then they provide this information to MRP/ERP systems, as well as to the shop floor in a controlled manner (per ISO requirements).

Select the link below to download this whitepaper in Adobe PDF:

Process Engineering involves the definition of the manufacturing process associated resources and necessary for producing an end-item or component. This seminar will present the different data models and associated data/work flows commonly found in commercial and in-house process engineering applications. In addition, the strengths and weaknesses of these different models in conjunction with Intranet/Internet deployment technologies, and communication methods via XML and PSL will be shown.

Material Handling and Part Flow:
Evaluation, Reduction, and Elimination of Excess Material Flow within Industrial Facilities
Materials handling involves the Movement (relocation) of Materials (container, parts, tooling, kanban triggers) using Methods (fork trucks, people, carts). The focus of any improvement study is aimed largely at improving, or eliminating the Movement of material because the Materials and Methods themselves may neither be conducive to change nor offer significant benefits for cost and time savings.

Ergonomics: Ergonomic Assessment Tools Available Through Proplanner
Proplanner offers three unique methods for ergonomic evaluation. They take into consideration all the data within the individual programs in order to improve safety and spot hazards fast.

 

Case studies prove Proplanner

Automotive Manufacturing Plant (click link to download PDF)
The goal of the project was to perform a thorough indirect labor review of the Production Control Department at an automotive manufacturing plant. The review was to identify areas of opportunity to increase operator and equipment utilization resulting in reduced plant cost and reallocation of underutilized manpower to meet projected Indirect Manpower Target Levels; with a defined manpower reduction objective.

More Case Studies Coming Soon!

If you would like to see more summarized results for some of the case studies that will be presented soon, some details are shared for each product within the Take a Tour, underneath Products, in the website menu.