Task Discrepancy Report for Line Balancing Scenarios
Scenario 1: Mixed Pumps.xml
Scenario 2: Mixed Pumps-II.xml 		Report On: 2/15/2008 9:50:42 AM
Report By:

BB001
Task ID Task Description Model Type Option Part Number
Common Tasks
PP01S-1 Move Casting
All
OP-CV190
PP01S-2 Metal Cutting
All
All
40S-002 Press U-Cup into housing.
Large Pump
All
10000003
10000004
10000005
New Tasks
Eliminated Tasks
40S-001 Lube U-Cup.
All
All
10000001
10000002
BB002
Task ID Task Description Model Type Option Part Number
Common Tasks
PP01S-3 Welding
All
All
PP01S-4 Hole Punch
All
OP-SV132
OP-FG32
PP01S-5 Hand Finish
Medium Pump
OP-SV132
40S-012 Lubricate and install o-ring on motor housing.
Large Pump
All
40S-004 Install motor into housing.
Medium Pump
All
40S-005 Place impeller onto motor shaft and press in place.
All
OP-FG32
40S-009 Place tie wrap around wire loosely.
Medium Pump
All
40S-006 Place cap nut on housing.
All
All
New Tasks
Eliminated Tasks
BB003
Task ID Task Description Model Type Option Part Number
Common Tasks
40S-003 Lubricate and press grommet into housing.
All
All
10000006
10000007
10000027
10000029
40S-008 Tin wire leads and motor terminals then solder wire leads to motor terminals.
Small Pump
Large Pump
All
40S-010 Pull tie wrap tight and trim.
Medium Pump
All
40S-007 Lubricate and feed two wires through grommet.
Small Pump
All
New Tasks
40S-001 Lube U-Cup.
All
All
10000001
10000002
Eliminated Tasks
 

Parts Discrepancy Report for Line Balancing Scenarios
Scenario 1: Mixed Pumps.xml
Scenario 2: Mixed Pumps-II.xml 		Report On: 2/15/2008 9:50:42 AM
Report By:

BB001
Task ID Task Description Part Number Part Description Previous Station
Common Tasks
PP01S-1 Move Casting
 
PP01S-2 Metal Cutting
 
40S-002 Press U-Cup into housing.
10000003
10000004
10000005
1/1/2008 12:00:00 AM
1 1-8 PRD
1 crankshaft ASSEMBLED W-- C pin bearing(P.T.O.)
  
New Tasks
Eliminated Tasks
40S-001 Lube U-Cup.
10000001
10000002
O Ring (viton) for 2
Oring for 15
  
BB002
Task ID Task Description Part Number Part Description Previous Station
Common Tasks
PP01S-3 Welding
 
PP01S-4 Hole Punch
 
PP01S-5 Hand Finish
 
40S-012 Lubricate and install o-ring on motor housing.
 
40S-004 Install motor into housing.
 
40S-005 Place impeller onto motor shaft and press in place.
 
40S-009 Place tie wrap around wire loosely.
 
40S-006 Place cap nut on housing.
 
New Tasks
Eliminated Tasks
BB003
Task ID Task Description Part Number Part Description Previous Station
Common Tasks
40S-003 Lubricate and press grommet into housing.
10000006
10000007
10000027
10000029
1 crankshaft for P.T.O. drive
1-4 crankshaft ASSEMBLED W C pin
CRANKSHAFT-DR_A
Connecting hose bare
  
40S-008 Tin wire leads and motor terminals then solder wire leads to motor terminals.
 
40S-010 Pull tie wrap tight and trim.
 
40S-007 Lubricate and feed two wires through grommet.
 
New Tasks
40S-001 Lube U-Cup.
10000001
10000002
O Ring (viton) for 2
Oring for 15
 BB001
Eliminated Tasks
 

Tools Discrepancy Report for Line Balancing Scenarios
Scenario 1: Mixed Pumps.xml
Scenario 2: Mixed Pumps-II.xml 		Report On: 2/15/2008 9:50:42 AM
Report By:

BB001
Task ID Task Description Tool ID Tool Description Previous Station
Common Tasks
PP01S-1 Move Casting
 
PP01S-2 Metal Cutting
 
40S-002 Press U-Cup into housing.
1124
 
New Tasks
Eliminated Tasks
40S-001 Lube U-Cup.
FIXTURES1
L-OIL
 
BB002
Task ID Task Description Tool ID Tool Description Previous Station
Common Tasks
PP01S-3 Welding
 
PP01S-4 Hole Punch
 
PP01S-5 Hand Finish
 
40S-012 Lubricate and install o-ring on motor housing.
 
40S-004 Install motor into housing.
BENDER144
 
40S-005 Place impeller onto motor shaft and press in place.
LATHE2
 
40S-009 Place tie wrap around wire loosely.
BORE 101
 
40S-006 Place cap nut on housing.
DR224
 
New Tasks
Eliminated Tasks
BB003
Task ID Task Description Tool ID Tool Description Previous Station
Common Tasks
40S-003 Lubricate and press grommet into housing.
LATHE1
 
40S-008 Tin wire leads and motor terminals then solder wire leads to motor terminals.
DR224
 
40S-010 Pull tie wrap tight and trim.
 
40S-007 Lubricate and feed two wires through grommet.
TR001
 
New Tasks
40S-001 Lube U-Cup.
FIXTURES1
L-OIL
BB001
Eliminated Tasks