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Pricing

Assembly Planner

Available as a subscription deployed via the Microsoft Azure cloud or on-premises

  • Standard
  • $325 USD/User/Month (Billed Annually)
  • Process Definition
  • BOM Management
  • Resource (Tool) Library
  • Video and Predetermined Time Studies
  • Mixed Model Line Balancing
  • Work Instructions
  • PFMEA and Control Plans
  • System Management
  • Pro
  • $525 USD/User/Month (Billed Annually)
  • Standard Version Features
  • Plan For Every Part (PFEP)
  • Sequence Planner
  • Ergonomics
  • Advanced Data Maintenance
  • Video Manager
  • Enterprise
  • Contact Us for Custom Configuration
  • PDM Import
  • ECO Processing
  • Work Flow
  • MES
  • Unit Scheduler
  • eKanban
  • eKitting
  • ERP Export
  • 3D Virtual Assembly

 

 

 

Configuration Details

The Pro version includes all Standard features. The Enterprise version can be custom configured. 

Standard

Process Definition
  • Multi-User Authoring of Configurable Routings
  • Library of Reusable Activities
  • Structured Definition of Activities, Times, Tools, and Parts
  • Automatic Mapping of Models & Options to Activities
  • Excel Data Import with Data Integrity Validations
  • Spreadsheet Interface to Copy, Paste, Filter, Sort, Hide and Rearrange columns
  • Process History Tracking
  • Custom Field Definition for Product Extensibility
  • Document Management to Replace Network Fileshares
  • Date and Serial Number Based Effectivity
  • Check In/Out on Process Records with Process Ownership and Business Rule Validation
  • Advanced Process Copy/Move and Reuse
  • Advanced Search, Sort, and Filter
BOM Management
  • mBOM-Process Routing Reconciliation with Drag & Drop Updates
  • Updated BOMs through Excel Import
  • Component and BOM Library
  • eBOM-mBOM Comparison with Color-Coded Difference Flags
  • mBOM Authoring Tools
  • BOM Configuration Tied to Models & Options and Production Orders
  • Where Used Search for Components and Process Consumption
  • BOM History
Resource (Tool) Management
  • Common Resource Library Across Plant
  • Classify and Search For Resource Properties
  • Store Documents such as Images, Specs, Purchase Orders
  • Define Resource Effectivity Dates
  • Where Used Search for Usage by Station and Activity
Video and Predetermined Time Studies
  • Single Time Study Storage and Access Point
  • Link Videos to Activities in Library
  • Develop Standard Times Based on Video Segments
  • Built-in MOST, MTM, and Modapts Predetermined Time Standard Templates
  • Customize Time Standard Templates with Predefined Waste and Ergonomic Analysis
  • Detailed Value-added and Non Value-added Analysis
  • Man Machine (Gantt) Charts
  • Job Time Summary Reports
Mixed Model Line Balancing
  • Plan for Future Production Scenarios and Compare Alternatives
  • Single Line Balancing Storage and Access Point
  • Develop Scenarios with Data from Process Routings
  • Update Process Routings for Future Effective Dates
  • Drag & Drop or Automatically Rebalance Activities
  • Yamazumi Charts with Configurable Views
  • Chart Comparison of Weighted Average and Peak Model Cycle Times
  • Automatically Move Activities to Operators to Minimize Cycle Times
  • Automatically Move Activities to Minimize Number of Operators
  • Industry-leading COMSOAL Algorithms
  • Automatically Assign Floating Operators to Minimize Overall Headcount
  • Order-Based Calculation of Product Mix
  • Graphical Task Precedence Definition
  • Physical and Operational Constraint Considerations
  • Parallel Operators and Interoperator Precedence
Work Instructions
  • Automatically Compile Formatted Work Instructions
  • Use Effectivity, Model & Option, Production Order, and Operator Filters
  • Drag & Drop Parts and Tools from mBOM and Resource Library
  • Integrated Image Editor
  • Apply Custom Watermarks and Symbols
  • Choose from Proplanner's Standard Templates
PFMEA and Control Plans
  • PFMEA and Control Plans Tied to Process Routing and Activitiy Library
  • Leverage Existing Process Analysis for New Product
  • Automatically Compile Formatted Documents Based on Line Balance Scenario
  • Use Effectivity, Model & Option, and Operator Filters
  • Adhere to AIAG Standard Format
System Management
  • Define User Roles and Privileges
  • Import Production Order Files for Unit Based Planning and Reports
  • Create Custom Fields and Lists
  • Set Up Production Work Schedules
  • Manage System Preferences and Configuration

Pro

Plan For Every Part
  • Single In-Plant Logistics Data Storage and Access Point
  • mBOM-Process Routing-PFEP Reconciliation with Drag & Drop Updates
  • Plan for Future Production Scenarios with PFEP Study Tool
  • Recommend Part Plans Based on BOM and Business Rules
  • Automatically Calculate Requirements for Labor, Warehouse Space, and Tugger Routes
  • Spreadsheet Interface to Maintain Containers, Storage Locations, Delivery Devices, and Part Plans
  • Immediately Generate Kanban Cards, Pick Lists, and Rack Labels
Sequence Planner
  • Maintain Smooth Production Flow by Anticipating Orders at Stations Which Exceed Takt
  • Generate Labor Requirements, Tooling, and Part Pick Lists for Each Takt Cycle
  • Visualize Operator Over/Under Cycle for Every Order
  • Automatically and Manually Resequence Orders to Optimize Staffing Plan and Material Flow
  • Establish Better Scheduling Rules by Evaluating Alternative Scenarios
Ergonomics
  • Link Ergonomics Data to Process Routing and Activity
  • Perform Empowered Muri Analysis for Posture-Based Analysis of Non-Repetitive Jobs
  • Complete OCRA Checklist for Repetitive Jobs
  • Utilize Time Study to Pre-Populate Ergonomics Data
  • Plan for Future Ergonomic Load on Operators While Line Balancing
Advanced Data Maintenance
  • Build and Save Sophisticated Search Criteria to Find and Update Process Data
  • Apply Sequenced List of Update Statements with Data Validation
  • Spreadsheet-based Data Maintenance for New Model Planning
Video Manager
  • Controlled Access to Video Files
  • System Transfer of Videos to Central, Secured Location
  • Automatically Encode and Compress Videos to Standard File Format

Enterprise

PDM Import
  • Automatically Load eBOM and Engineering Change Details
  • Eliminate Data Discrepancies Between Product and Process Design Teams
ECO Processing
  • Notification, Visibility, and Tracking of All Upcoming Changes to the BOM
  • Apply Updates to Process Based on BOM Properties
  • Create Manufacturing Changes Orders to Update Process Routing
Work Flow
  • Controlled Progression of Assignments to Make Process Updates
  • Built-In Checklists and Validation of Changes
  • Email Notification of Change Status and Assignments
MES
  • Electronic Work Instructions Auto-Configured for Every Unit
  • Operator Sign On/Off with Change Notification and Time Tracking
  • Capture and Validate Serialized Part Numbers and Installed Revisions
  • Create Roadblocks for Communication of Defects
  • Process Tree with all Open & Closed Issues and Pending, Incomplete & Completed Tasks
Unit Scheduler
  • Define Production Business Rules and Scheduling Constraints
  • Drag & Drop or Automatically Assign Units into Highlighted Open Slots
  • Export Refined Schedule to ERP and other Execution Systems
eKanban
  • Seamless Transition from BOM to Process Design to PFEP to eKanban
  • Lean Kanban Execution System
  • Automatically Deploy Kanban Cards to Onsite and Offsite Supermarkets
  • Full Tracking and Visibility of Parts Delivery Status
eKitting
  • Seamless Transition from BOM to Process Design to PFEP to eKitting
  • Automatically Generate Pick Lists Based on Unit Configuration and Effectivity
  • Improve Lineside Inventory, Space Requirements and Operator Part Presentation
  • Guide Part Picker Through Warehouse to Build Kits
  • Track and Follow Skipped Parts Through Systematic Workflow
  • Dashboard Visibility of Kit Cart and Towtrain Delivery Status
ERP Export
  • Automatically Send Configured Routings and mBOMs to ERP
  • Roll Up Accurate Operation Labor Based on Time Study Data
  • Eliminate Manual Entry of Process and Product Data into ERP
Virtual Assembly
  • View 3D drawings in embedded JT viewer
  • Filter and Manipulate 3D Assemblies based on effectivity, configuration, or process
  • Embed maniuplated drawings in work instruction reports

 

What else is included in a subscription?

  • Annual Product Updates

  • Annual Engineering Consulting/System Review

  • Windows Authentication 

  • System Backup, Maintenance, and Restoration Support (Included with cloud; Optional with on-premises)

  • SSL Encryption (Included with cloud; Optional with on-premises)

Everyone has access to our library of tutorials, extensive help files, monthly online training, and live phone support.  
Give us a call or send us an email to discuss custom packages and quotes.

 

Contact Us

 

Flow Planner

Available as an AutoCAD Add-on for Evaluating Material and Resource Flow 
  • Core
  • $0 USD/License
  • Unit Load Studies (Up to 50 Routes)
  • Aisle and Straight Line
  • Color-Coded Flow Lines
  • Resource Utilization
  • Systematic Layout Planning (SLP)
  • Standard
  • $6,000 USD/License | $9,000 USD/Floating License
  • Core Version Features
  • Create Process Templates For Load/Unload Times
  • Utilize MODAPTS, MTM, and MOST Codes
  • Unlimited Routes, Products, Parts, and Resources
  • Congestion Diagrams
  • Dock Storage Solver
  • Pro
  • $12,000 USD/License | $18,000 USD/Floating License
  • Standard Version Features
  • Traveling Salesman Solver for Optimized Route Planning
  • Uniform, Triangular, Scheduled or Sequenced Delivery
  • Cart Capacity Calculation from Container Size or Quantity
  • Route Return Time and Volume
  • Fixed or Dynamic Route Definition
  • Multiple Plant Staging Area Support
  • Cart Load and/or Unload Analysis
  • Automatic AutoCAD Route Flow Calculation through Aisles

 

Flow Planner utilizes Reprise RLM for floating concurrent license management, allowing system administrators to see utilization of licenses.

Annual maintenance is included in the listed prices for the first year of ownership. Annual maintenance for the Standard version is $1,000/license or $1,500/floating license thereafter.  Annual maintenance for the Pro version is $2,000/license or $3,000/floating license thereafter. 

 

Workplace Planner

Available as an AutoCAD Add-on for Designing Work Stations with Stationary and Moving Assembly Lines
  • Core
  • $0 USD/License
  • Automatically Create Operator Flow Paths (Up to 25 Paths)
  • Evaluate Improvements for Part Storage, Tool Storage, and Workbench Locations
  • Visualize Operator Workspace Interference
  • Compute Lean Metrics for Each Operator
  • Pro
  • $3,000 USD/License | $4,500 USD/Floating License
  • Standard Version Features
  • Supports Stationary and Moving (Scrolling) Units
  • Evaluate Up to 1000 Paths and 25 Operators Concurrently
  • Calculate Lift and Carry Based on SNOOK Method
  • Create 2D and 3D Animations of Operators

 

Workplace Planner utilizes Reprise RLM for floating concurrent license management, allowing system administrators to see utilization of licenses.

Annual maintenance is included in the listed prices for the first year of ownership.  Annual maintenance for the Pro version is $500/license or $750/floating license thereafter. 

 

ProTime Estimation

Standalone Tool for Creating Time Studies
  • Core
  • $0 USD/License
  • Available for free for all users - Commercial, Academic, and Personal Use
  • Save Time Studies as Local Files
  • Develop Standard Times Based on Video Segments
  • Built-in MOST, MTM, and Modapts Predetermined Time Standard Templates
  • Customize Time Standard Templates with Predefined Waste and Ergonomic Analysis
  • Detailed Value-added and Non Value-added Analysis
  • Man Machine (Gantt) Charts
  • Job Time Summary Reports

 

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